Honda TRX400EX 1999-2005 ATV Repair Manual Clymer

Models Covered:

1999-2000 HONDA TRX400EX FOURTRAX

2001-2007 HONDA TRX400EX SPORTRAX

CHAPTER ONE /GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Engine break-in / Service intervals / Maintenance schedule / Oil and filter change / Engine oil tank strainer / Drive chain cleaning, lubrication and adjustment / Slider inspection / Throttle cable adjustment / Clutch adjustment / Fuel line and valve inspection / brake pad and disc inspection / Parking brake adjustment / Brake pedal adjustment / Brake bleeding / Skid plate / Muffler cleaning / Steering shaft inspection / Tie rod inspection / Shock inspection / Swing arm inspection / Valve clearance adjustment / Carburetor adjustment / Engine compression check / Engine timing / Spark plug / Specifications

CHAPTER FOUR and FIVE / ENGINE
Cylinder head and cover / Camshaft, cam chain sprocket and tensioner / Decompressor / Valves and components / Piston and rings / Cam chain, sprocket and guides / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Specifications

CHAPTER SIX / CLUTCH, GEARSHIFT LINKAGE AND LUBRICATION SYSTEM
Right crankcase cover / Gearshift linkage / Primary drive gear / Oil pump / Crankcase oil strainer / Oil cooler / Oil tank / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Mainshaft / Countershaft / Shift drum and forks / Gearshift spindle and plate / Specifications

CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor / Carb inspection, repair and adjustment / Throttle control and cable / Exhaust pipe and muffler / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Left crankcase cover and stator / Flywheel / Starter clutch / Starter / Switches / Handlebar switch unit / Ignition system / Fuse / Charging system / Lights / Specifications

CHAPTER TEN and ELEVEN/ FRONT and REAR SUSPENSION
Wheel and hub / Tie rods / Steering knuckle / Control arm arms / Shock absorber / Steering shaft / Handlebar / Axle / Axle bearing holder / Driven sprocket / Drive chain / Suspension adjustment / Shock linkage / Swing arm / Specifications

CHAPTER TWELVE / BRAKES
Front and rear brake pads / brake caliper / Master cylinder / Brake discs / Fluid / Specifications

CHAPTER THIRTEEN / BODY
Seat / Rear Fender / Upper cover / Side covers / Handlebar cover / Fuel tank / Fuel tank heat protector / Foorpegs and mudguard / Tool box / Specifications

SUPPLEMENT / 2005-2007 MODEL SERVICE INFORMATION

INDEX

COLOR WIRING DIAGRAMS