CHAPTER ONE, GENERAL INFORMATION
CHAPTER TWO, TROUBLESHOOTING
CHAPTER THREE, PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks, Maintenance intervals, Tires, Battery, Periodic lubrication, Oil change, Periodic maintenance, Tune-up, Breaker point ignition, Electronic ignition, Carburetor / Specifications
CHAPTER FOUR, ENGINE KZ400 AND KZ440
Engine, Cylinder head and cylinder head cover, Automatic cam chain tensioner, Valves and valve components, Cylinder, Pistons and piston rings, Oil pump, Oil pressure relief valve, Alternator and starter, Engine sprocket cover, Engine sprocket or pulley, Crankcase, Kickstarter, Balancer, Crankshaft and connecting rods / Specifications
CHAPTER FIVE, ENGINE 1985-ON
Engine removal installation, Cylinder head and camshafts, Rocker arm assemblies, Cam chain tensioner, Valves and valve components, Cylinder, Pistons and piston rings, Oil pump, Oil pressure relief valve, Oil level switch, Neutral switch, Alternator, starter drive mechanism and starter, Crankcase, Crankshaft and connecting rods, Balancer shaft / Specifications
CHAPTER SIX, CLUTCH AND PRIMARY CHAIN
Clutch and primary chain / Specifications
CHAPTER SEVEN, TRANSMISSION
Shift mechanism, 5-speed transmission, 6-speed transmission / Specifications
CHAPTER EIGHT, FUEL AND EMISSION CONTROL SYSTEMS
Carburetor, Carburetor adjustment, Emission control / Specifications
CHAPTER NINE, ELECTRICAL SYSTEM
Charging system, Breaker point ignition, Transistorized ignition, Transistorized ignition, Electric starter, Lighting system, Switches, Horn, Fuses / Specifications
CHAPTER TEN, COOLING SYSTEM
Cooling system inspection, Radiator and fan, Thermostat, Water pump, Hoses, Thermostatic fan switch and water temperature sensor / Specifications
CHAPTER ELEVEN, FRONT SUSPENSION AND STEERING
Front wheel, Front hub, Wheel balance, Tire changing, Tire repairs, Steering head, Front fork / Specifications
CHAPTER TWELVE, REAR SUSPENSION
Rear wheel, Rear hub, Rear wheel coupling, Drive chain, Wheel balancing, Tire changing, Drive belt and pulleys, Rear swing arm, Shock absorbers / Specifications
CHAPTER THIRTEEN, BRAKES
Front disc brakes, Front brake pad , Front caliper, Master cylinder, Front brake hose , Front brake disc, Drum brakes, Bleeding the system / Specifications
SUPPLEMENT, EN500 SERVICE INFORMATION
INDEX
WIRING DIAGRAMS
